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Volkswagen Golf IV VR6 (2792ccm) 2002-2005


Service Repair Manual

Year2002-2005
Engine codeBDE
Engine size2792ccm
Power150kw
Idle speed650-750rpm
Compression10-13bar
Minimum compression7.5bar
Fuel systemMotronic ME7.1.1
Firing order1-5-3-6-2-4
Spark plugNGK PZFR5D-11
Electrode gap1.1mm
CO0.5%
CO content at increased idle speed0.3%
Increased idle speed for CO test2500-3000rpm
Lambda0.97-1.03
Radiator cap1.4-1.6bar
Thermostat opens80-105℃
Ventilator turn on92-97℃
Cylinder head tightening torque 130Nm
Cylinder head tightening torque 250Nm
Cylinder head tightening torque 390°
Cylinder head tightening torque 490°
Spark plug Tightening torque30Nm
Engine oil with filter5.5l
Cooling system9.2l
Gearbox oil 2.6l
Automatic transmission fluid 2.5l
Engine oil gradeVW 500.00 SAE 5W-30
VW 500.00 SAE 5W-40
VW 502.00 SAE 5W-30
VW 502.00 SAE 5W-40
VW 500.00 SAE 10W-30
VW 500.00 SAE 10W-40
Gearbox oil gradeVW G50 SAE 75W-90
VW G51 SAE 75W-90
Automatic transmission fluid typeVW G 052 145
VW G 052 162 A1
Brake fluidDOT 4
Wheel info eng
Tire dimension (x/y R z)205/55 R16
205/55 R17
Front wheel presure2.3-2.5bar
Rear wheel presure2.2-2.8bar
Wheel bolt tightening torque (B)120Nm
Front hub tightening torque (H)200/250Nm
Rear hub tightening torque (H)175Nm
Brakes info
Minimal front brake disk thickness (R)22.0mm
Minimal rear brake disk thickness (R)20.0mm
Minimal front pad thickness (P)7.0mm
Minimal rear pad thickness (P)7.5mm


Manufacturer

Volkswagen

Model

Golf IV

Type

VR6

Year

2002-2005

Engine code

BDE

Engine size

2792ccm

Power

150kw


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