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Volkswagen Golf IV R32 (3189ccm) 2003-2004


Service Repair Manual

Year2003-2004
Engine codeBML
Engine size3189ccm
Power177kw
Idle speed650-750rpm
Compression10-13bar
Minimum compression7.5bar
Fuel systemMotronic ME7.1.1
Firing order1-5-3-6-2-4
Spark plugNGK IZKR7B
Electrode gap1.1mm
CO0.5%
CO content at increased idle speed0.3%
Increased idle speed for CO test2500-3000rpm
Lambda0.97-1.03
Radiator cap1.4-1.6bar
Thermostat opens80-105℃
Ventilator turn on92-97℃
Cylinder head tightening torque 130Nm
Cylinder head tightening torque 250Nm
Cylinder head tightening torque 390°
Cylinder head tightening torque 490°
Spark plug Tightening torque20Nm
Engine oil with filter5.5l
Cooling system9.2l
Gearbox oil 2.6l
Engine oil gradeVW 500.00 SAE 5W-30
VW 500.00 SAE 5W-40
VW 502.00 SAE 5W-30
VW 502.00 SAE 5W-40
VW 500.00 SAE 10W-30
VW 500.00 SAE 10W-40
Gearbox oil gradeVW G50 SAE 75W-90
VW G51 SAE 75W-90
Brake fluidDOT 4
Wheel info eng
Tire dimension (x/y R z)205/50 R17
225/40 R18
Front wheel presure2.3-2.5bar
Rear wheel presure2.2-2.8bar
Wheel bolt tightening torque (B)120Nm
Front hub tightening torque (H)200/250Nm
Rear hub tightening torque (H)200Nm
Brakes info
Minimal front brake disk thickness (R)30.0mm
Minimal rear brake disk thickness (R)20.0mm


Manufacturer

Volkswagen

Model

Golf IV

Type

R32

Year

2003-2004

Engine code

BML

Engine size

3189ccm

Power

177kw


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