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Volkswagen Golf IV 2.0 (1984ccm) 2001-2006


Service Repair Manual

Year2001-2006
Engine codeAZJ
Engine size1984ccm
Power85kw
Idle speed730-830rpm
Compression10-13bar
Minimum compression7.5bar
Fuel systemMotronic ME7.5
Firing order1-3-4-2
Spark plugNGK PZFR5D-11
Electrode gap1.0-1.1mm
CO0.5%
CO content at increased idle speed0.3%
Increased idle speed for CO test2500-3000rpm
Lambda0.97-1.03
Radiator cap1.4-1.6bar
Thermostat opens86℃
Ventilator turn on92-97℃
Battery62Ah
Alternator90A
Cylinder head tightening torque 140Nm
Cylinder head tightening torque 290°
Cylinder head tightening torque 390°
Spark plug Tightening torque25Nm
Engine oil with filter4.0l
Cooling system5.0l
Gearbox oil 2.0/2.4l
Automatic transmission fluid 2.5/3.0l
Engine oil gradeVW 500.00 SAE 5W-30
VW 500.00 SAE 5W-40
VW 502.00 SAE 5W-30
VW 502.00 SAE 5W-40
VW 500.00 SAE 10W-30
VW 500.00 SAE 10W-40
Gearbox oil gradeVW G50 SAE 75W-90
VW G51 SAE 75W-90
Automatic transmission fluid typeVW G 052 145
VW G 052 162 A1
Brake fluidDOT 4
Wheel info eng
Tire dimension (x/y R z)195/65 R15
205/60 R15
205/55 R16
Front wheel presure1.9-2.1bar
Rear wheel presure1.9-2.6bar
Wheel bolt tightening torque (B)120Nm
Front hub tightening torque (H)200/250Nm
Rear hub tightening torque (H)175Nm
Brakes info
Minimal front brake disk thickness (R)19.0mm
Minimal rear brake disk thickness (R)7.0mm
Minimal front pad thickness (P)7.0mm
Minimal rear pad thickness (P)7.0mm


Manufacturer

Volkswagen

Model

Golf IV

Type

2.0

Year

2001-2006

Engine code

AZJ

Engine size

1984ccm

Power

85kw


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