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Volkswagen Golf IV 1.9 TDI (1896ccm) 2001-2005


Service Repair Manual

Year2001-2005
Engine codeASZ
Engine size1896ccm
Power96kw
Idle speed860-940rpm
Compression25-31bar
Minimum compression19bar
Radiator cap1.4-1.6bar
Thermostat opens85-105℃
Ventilator turn on92-97℃
Battery65Ah
Alternator90A
Cylinder head tightening torque 140Nm
Cylinder head tightening torque 260Nm
Cylinder head tightening torque 390°
Cylinder head tightening torque 490°
Engine oil with filter4.3l
Cooling system6.0l
Gearbox oil 2.3/2.6l
Automatic transmission fluid 2.5l
Engine oil gradeVW 505.00 SAE 5W-50
VW 505.01 SAE 5W-50
VW 505.00 SAE 10W-50
VW 505.01 SAE 10W-50
VW 505.00 SAE 10W-60
VW 505.01 SAE 10W-60
Gearbox oil gradeVW G50 SAE 75W-90
VW G51 SAE 75W-90
Automatic transmission fluid typeVW G 052 145
Brake fluidDOT 4
Wheel info eng
Tire dimension (x/y R z)195/65 R15
205/60 R15
205/55 R16
Front wheel presure2.1-2.3bar
Rear wheel presure1.9-2.6bar
Wheel bolt tightening torque (B)120Nm
Front hub tightening torque (H)200/250Nm
Rear hub tightening torque (H)175Nm
Brakes info
Minimal front brake disk thickness (R)22.0mm
Minimal rear brake disk thickness (R)7.0mm
Minimal front pad thickness (P)7.0mm
Minimal rear pad thickness (P)7.5mm


Manufacturer

Volkswagen

Model

Golf IV

Type

1.9 TDI

Year

2001-2005

Engine code

ASZ

Engine size

1896ccm

Power

96kw


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