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Volkswagen Golf IV 1.6 (1595ccm) 2000-2003


Service Repair Manual

Year2000-2003
Engine codeAVU
Engine size1595ccm
Power75kw
Idle speed720-920rpm
Compression10.0-13.0bar
Minimum compression7.5bar
Fuel systemSimos 3.3
Firing order1-3-4-2
Spark plugNGK BKUR6ET-10
Electrode gap0.9-1.1mm
CO0.5%
CO content at increased idle speed0.3%
Increased idle speed for CO test2500-3000rpm
Lambda0.97-1.03
Radiator cap1.4-1.6bar
Thermostat opens105℃
Ventilator turn on92-97℃
Battery45Ah
Alternator65A
Cylinder head tightening torque 140Nm
Cylinder head tightening torque 290°
Cylinder head tightening torque 390°
Spark plug Tightening torque25Nm
Engine oil with filter3.5l
Cooling system5.0l
Gearbox oil 1.9l
Engine oil gradeVW 500.00 SAE 5W-30
VW 500.00 SAE 5W-40
VW 502.00 SAE 5W-30
VW 502.00 SAE 5W-40
VW 500.00 SAE 10W-30
VW 500.00 SAE 10W-40
Gearbox oil gradeVW G50 SAE 75W-90
VW G51 SAE 75W-90
Brake fluidDOT 4
Wheel info eng
Tire dimension (x/y R z)175/80 R14
195/65 R15
205/60 R15
Front wheel presure1.9-2.1bar
Rear wheel presure1.9-2.6bar
Wheel bolt tightening torque (B)120Nm
Front hub tightening torque (H)200/250Nm
Rear hub tightening torque (H)175Nm
Brakes info
Minimal front brake disk thickness (R)19.0mm
Minimal rear brake disk thickness (R)7.0mm
Minimal front pad thickness (P)7.0mm
Minimal rear pad thickness (P)7.0mm


Manufacturer

Volkswagen

Model

Golf IV

Type

1.6

Year

2000-2003

Engine code

AVU

Engine size

1595ccm

Power

75kw


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