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Volkswagen Golf IV 1.6 FSI (1597ccm) 2002-2006


Service Repair Manual

Year2002-2006
Engine codeBAD
Engine size1597ccm
Power81kw
Idle speed600-800rpm
Compression10-15bar
Minimum compression7bar
Fuel systemMotronic MED7.5.11
Firing order1-3-4-2
Spark plugBosch FGR6HQE0
Electrode gap0.9-1.1mm
CO0.5%
CO content at increased idle speed0.3%
Increased idle speed for CO test2500-3000rpm
Lambda0.97-1.03
Radiator cap1.4-1.6bar
Thermostat opens109℃
Ventilator turn on92-97℃
Battery55Ah
Alternator55A
Cylinder head tightening torque 130Nm
Cylinder head tightening torque 290°
Cylinder head tightening torque 390°
Spark plug Tightening torque30Nm
Engine oil with filter3.4l
Cooling system6.0l
Gearbox oil 2.0l
Engine oil gradeVW 500.00 SAE 5W-30
VW 500.00 SAE 5W-40
VW 502.00 SAE 5W-30
VW 502.00 SAE 5W-40
VW 500.00 SAE 10W-30
VW 500.00 SAE 10W-40
Gearbox oil gradeVW G50 SAE 75W-90
VW G51 SAE 75W-90
Brake fluidDOT 4
Wheel info eng
Tire dimension (x/y R z)175/80 R14
195/65 R15
205/60 R15
Front wheel presure1.9-2.1bar
Rear wheel presure1.9-2.6bar
Wheel bolt tightening torque (B)120Nm
Front hub tightening torque (H)200/250Nm
Rear hub tightening torque (H)175Nm
Brakes info
Minimal front brake disk thickness (R)19.0mm
Minimal rear brake disk thickness (R)7.0mm
Minimal front pad thickness (P)7.0mm
Minimal rear pad thickness (P)7.0mm


Manufacturer

Volkswagen

Model

Golf IV

Type

1.6 FSI

Year

2002-2006

Engine code

BAD

Engine size

1597ccm

Power

81kw


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