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Ford Fiesta Fiesta 1.6 16V Duratec (1595ccm) 2002-2008


Service Repair Manual

Year2002-2008
Engine codeFYJA/FYJB
Engine size1595ccm
Power74kw
Idle speed750rpm
Fuel systemSiemens Sim 22 / 210
Firing order1-3-4-2
Spark plugMotorcraft AYFS22C
Electrode gap1.3mm
CO0.5%
CO214.5-16.0%
HC100ppm
O20.1-0.5%
CO content at increased idle speed0.3%
Increased idle speed for CO test2800-3100rpm
Lambda0.97-1.03
Radiator cap1.2bar
Thermostat opens82℃
Battery50Ah
Alternator90A
Cylinder head tightening sequence
Ford Fiesta Cylinder head tightening sequence
Cylinder head tightening torque 115Nm
Cylinder head tightening torque 230Nm
Cylinder head tightening torque 390°
Spark plug Tightening torque15Nm
Engine oil with filter4.1l
Cooling system5.0l
Gearbox oil
Ford ib5 transmission Oil = 2.3l
Engine oil gradeFord Formula E SAE 5W-30
WSS-M2C913-A SAE 5W-30
ACEA A1 / B1 SAE 5W-40
ACEA A1 / B1 SAE 10W-40
ACEA A3 / B3 SAE 5W-40
ACEA A3 / B3 SAE 10W-40
Gearbox oil gradeWSD-M2C200-C
Brake fluidSuper DOT 4
Timing belt160000km
Wheel info eng
Tire dimension (x/y R z)175/65 R14
195/50 R15
195/45 R16
Front wheel presure2.1 / 2.0bar
Rear wheel presure1.8 / 1.9 / 2.0bar
Wheel bolt tightening torque (B)85Nm
Front hub tightening torque (H)290Nm
Rear hub tightening torque (H)235Nm
Brakes info
Minimal front brake disk thickness (R)20.0mm
Minimal front pad thickness without backing plate (P2)1.5mm
Rear drum diameter (D)203.0mm
Minimal rear shoe thickness (S)1.0mm


Manufacturer

Ford

Model

Fiesta

Type

Fiesta 1.6 16V Duratec

Year

2002-2008

Engine code

FYJA/FYJB

Engine size

1595ccm

Power

74kw


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