Service Repair Manual |
| Year | 2003-2009 |
|
| Engine code | BDB |
|
| Engine size | 3189ccm |
|
| Power | 184kw |
|
| Idle speed | 600-700rpm |
|
| Compression | 10.0-13.0bar |
|
| Minimum compression | 7.5bar |
|
| Fuel system | Bosch Motronic ME7.1.1 |
|
| Firing order | 1-5-3-6-2-4 |
|
| Spark plug | NGK IZKR7B |
|
| Electrode gap | 1.1mm |
|
| CO | 0.5% |
|
| CO content at increased idle speed | 0.3% |
|
| Increased idle speed for CO test | 2500-2800rpm |
|
| Lambda | 0.97-1.03 |
|
| Radiator cap | 1.4-1.6bar |
|
| Thermostat opens | 80℃ |
|
| Battery | 60Ah |
|
| Alternator | 110A |
|
| Cylinder head tightening torque 1 | 30Nm |
|
| Cylinder head tightening torque 2 | 50Nm |
|
| Cylinder head tightening torque 3 | 90° |
|
| Cylinder head tightening torque 4 | 90° |
|
| Spark plug Tightening torque | 30Nm |
|
| Engine oil with filter | 4.6l |
|
| Cooling system | 6.0l |
|
| Gearbox oil |
2.0l |
|
| Engine oil grade | VW 502.00 SAE 5W-30 |
| VW 502.00 SAE 5W-40 |
| VW 502.00 SAE 10W-30 |
| VW 502.00 SAE 10W-40 |
| VW 501.01 SAE 5W-50 |
| VW 504.00 SAE 5W-30 |
|
| Gearbox oil grade | VW G 052 726 A2 |
|
| Brake fluid | DOT 4 |
|
 |
| Tire dimension (x/y R z) | 205/55 R16 |
| 225/45 R17 |
|
| Front wheel presure | 2.3-2.5bar |
|
| Rear wheel presure | 2.1-3.0bar |
|
| Wheel bolt tightening torque (B) | 120Nm |
|
 |
| Minimal front brake disk thickness (R) | 19.0/21.0/27.0mm |
|
| Minimal rear brake disk thickness (R) | 7.0/9.0mm |
|
